Installation Manual for Buderus G115 Direct Vent Oil Boilers


ADVISE OWNER to keep intake and exhaust terminations free of debris and snow



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ADVISE OWNER to keep intake and exhaust terminations free of debris and snow.

Warning
: Buderus Hydronic Systems, Inc. will not assume any responsibility for the possible
effects of an obstructed air intake or exhaust termination.

NOTE: MAKE SURE THE BURNER OBSERVATION PORT LOCATED ON THE BURNER DOOR IS SEALED AIRTIGHT BY PROPERLY TIGHTENING THE PORT SCREW. USE EXTRA SILICONE SEALANT IF NECESSARY. TIGHTEN BURNER DOOR BOLTS EVENLY AND ENSURE AN AIRTIGHT SEAL.

NOTE: SURFACE DISCOLORATION ON THE OUTSIDE OF THE BUILDING MAY OCCUR IF THE BURNER IS NOT PROPERLY ADJUSTED. BUDERUS HYDRONIC SYSTEMS, INC. WILL NOT ACCEPT ANY RESPONSIBILITY FOR SUCH DISCOLORATION.

NOTE: Buderus Hydronic Systems, Inc. strongly recommends the use of a low micron oil filter such as the Garber oil filter, placed in the fuel line near the burner. This filter is in addition to a regular oil filter placed at the outlet of the oil tank.


8

Boiler Piping. Install the boiler piping according to the Installation manual furnished with the boiler. The pressure relief and tridicator should be installed on the provided tappings on the furnished supply manifold. The pressure relief should be piped to a suitable discharge. Boiler piping and related connections should conform to accepted industry standards using approved joint sealants and conform with local and State codes. Burner Controls The furnished burner is equipped with a pre-purge and post-purge cycle. The pre-purge is intended to establish airflow through the boiler prior to oil flow to ensure clean combustion under all circumstances. The length of the pre-purge cycle is factory set and does not require adjustment. The post-purge cycle on the burner ensures that after combustion has stopped, the flue products are discharged to the outside and the venting system is fully cleared of all flue products. The post-purge cycle is factory set and does not require adjustment. Fuel Supply Delivery System The fuel line supplying oil to the burner can beset up as either a one pipe or two pipe system. The use of a Garber oil filter at the burner is mandatory to prevent nozzle contamination.
3 Operational Procedure Figure 5: Fuel line installation details.

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